15 November, 2016

SENER Technology Present at COP22

 © Grupo SENER 2016. Todos los Derechos Reservados
NOORo I, NOORo II and NOORo III, the three thermoelectric solar plants belonging to the largest solar complex on the planet located in Ouarzazate (Morocco), have been developed turnkey by the SENER engineering and technology group, which also provides proprietary technology . These facilities will play a significant role during the COP22, Conference of Parties, held from 7 to 18 November in the Moroccan city of Marrakesh and where they are expected to hold much of the attention of visitors.

The Moroccan Solar Energy Agency (MASEN), a Moroccan government agency, selected the project led by the Saudi company Acwa Power, in which SENER is part of the consortiums responsible for the construction and commissioning of two NOORo parabolic trough facilities, NOORo I and NOORo II, and a third, NOORo III, equipped with central tower technology with salt receiver.



NOORo I, inaugurated by His Majesty King Mohamed VI at the beginning of 2016, has a power of 160 MWe, employs SENERtrough® parabolic trough collectors and has three hours of thermal storage in the absence of solar radiation.


The second generation SENERtrough®-2 system, also designed and patented by SENER, is being installed in NOORo II of 200 MWe and six hours of storage.


Finally, NOORo III, Concentrated solar power plant with central tower receiver and molten salt heat storage technology that allows it to produce electricity after sundown, covering the 5 hours of peak electricity demand. Part of NOORo (Ouarzazate, Morocco), the largest complex of concentrating solar power (CSP) in the world.

Datasheet:

Tower Height: 250 m
Receiver Thermal Power: 660 MWt
Total Reflective Area: 1,3 Mm²
Surface area of the solar field: 550 Ha
Thermal Storage Capacity: 7.5 h (equivalent hours of Turbine Operation)


With 7,400 Heliostats and 150 MWe of Turbine power capacity, NOORo III is the natural evolution of Gemasolar (Seville), the first commercial plant in the world this type and in which SENER carried out the design, led the construction and was the supplier of the technology, savings 130,000 tons/year of CO2 emission and letting 120,000 households to recieve its Clean and Safe Power. consists of the natural evolution of the emblematic Gemasolar plant (Seville, Spain), only with a size seven times greater and five times more power.

SENER is a leading company in thermoelectric solar energy, both because of the number of projects in portfolio -29 to date, mostly built under the turnkey model and distributed between Spain, USA, South Africa and Morocco- as well as for development And incorporation of technological solutions with their own patents. In total they represent more than 2,000 MWe of installed power and a saving of more than one million tons of CO2 per year. Specifically, these three plants built by SENER in the NOORo complex will avoid the emission of 420,000 CO2 tons per year and are capable of supplying clean and safe energy to around 400,000 households.

As in all of its projects, SENER maintains a strong commitment to the local community since the start of the first phase of NOORo I. Both workers and suppliers in the area are being employed and a national industry development plan has been established. Which includes the manufacture in Morocco of components of high technological content, such as the receiver of molten salts being manufactured in Casablanca.

The COP is the supreme decision-making body of the United Nations Framework Convention on Climate Change. The country is hosting this meeting in a context of firm commitment to environmental policies, giving special visibility to projects of great magnitude aimed at transforming it as renewable energies.

In CSP, SENER is world leader not only in in the number of projects it has under its belt, the majority turnkey projects, but also for the development of proprietary technology applied to these plants, where it is also able to carry out their operation and maintenance.

EGA is registered as 14,302 Engineer at COITIMadrid




30 October, 2016

Solar PV Self Consumption In Germany

With three years in a row above 7 GW of PV systems connected to the grid, Germany used to be the most iconic PV market for years . This has been achieved thanks to a combination of several elements:

• A long term stability of support schemes;
• The confidence of investors;
• The appetite of residential, commercial and industrial building owners for PV.

From 2013 to 2015, the PV market went down to 3.3 GW then 1.46 GW, below the political will to frame the development of PV within a 2.4-2.6 GW range each year. This results into a total installed PV capacity of 39.7 GW connected to the electricity grid at the end of 2015. 2015 was also the year that saw China overtaking Germany and installing itself in the very first place.


Feed-in Tariff with a Corridor

The EEG law has introduced the FiT idea and has continued to promote it partially. It introduces a FiT for PV electricity that is mutualised in the electricity bill of electricity consumers. Exemption is applied to energy-intensive industries, a situation that was challenged by the European Commission in 2013. With the fast price decrease of PV, Germany introduced the “Corridor” concept in 2009: a method allowing the level of FiTs to decline according to the market evolution. The more the market grows during a defined period of time, the lower the FiT levels are. In the first version, the period between two updates of the tariffs was too long (up to 6 months) and triggered some exceptional market booms (the biggest one came in December 2011 with 3 GW in one single month). In September 2012, the update period was reduced to one month, with an update announced every three months, in an attempt to better control market evolution. The latest change has been put in place since August 2014.

With a level of PV installations in 2015 almost 1 GW below the 2.4-2.6 GW corridor, the FIT decline was stopped. This procedure that was supposed to control the growth of the market is now used in Germany to halt the severe market decline.

In September 2012, Germany abandoned FiT for installations above 10 MW in size and continued to reduce FiT levels in 2013 and 2014.

Self-consumption

The self-consumption premium that was paid above the retail electricity price was the main incentive to self-consume electricity rather than injecting it into the grid. The premium was higher for self-consumption above 30%. On the 1st April 2012, the premium was cancelled when FiT levels went below the retail electricity prices. With the same idea, for systems between 10 kW and 1 MW, a cap was set at 90% in order to force self-consumption. If the remaining 10% has to be injected anyway, a low market price is paid instead of the FiT.

Since August 2014, 30% of the surcharge for renewable electricity will have to be paid by prosumers for the self-consumed electricity for systems above 10 kW. This part will increase up to 40% in 2017.

An Incentive or Policy program for storage units was introduced 1st May 2013, which aims at increasing self-consumption and developing PV with battery storage in Germany. A 25 M€ market stimulation program has been introduced to boost the installation of local stationary storage systems in conjunction with small PV systems (< 30 kWp). Within the framework of this storage support program around 20,000 decentralized local storage systems were funded by the end of 2015. A continuation of the program is planned for 2016. It is interesting to mention that in addition to incentivized storage systems, additional ones were installed without incentives, around 9,000 in 2015.

Market Integration Model

In contrast to self-consumption incentives, Germany pushes PV producers to sell electricity on the electricity market through a “market premium”. The producer can decide to sell its electricity on the market during a period of time instead of getting the fixed tariff and receiving an additional premium on the top of the market price. The producer can go back and forth between the FiT system and the market as often as necessary. New PV installations > 500 kWp (from 2016 on PV installations > 100 kWp) are obligated to direct marketing of generated electricity.

In 2015, within the “market integration model” three pilot auctions have taken place for utility-scale PV installations. The three calls covered a capacity of 500 MW altogether and were characterized by a high degree of competition. The price level was reduced from call to call: from 0.0917 €/kWh it declined continuously: The most recent price obtained from the fifth solar auction in August 2016 was 0.0723 €/kWh.

Grid Integration

Due to the high penetration of PV in some regions of Germany, new grid integration regulations were introduced. The most notable ones are:

• The frequency disconnection settings of inverters (in the past set at 50.2 Hz) has been changed to avoid a cascade disconnection of all PV systems in case of frequency deviation.

Peak shaving at 70% of the maximum power output (systems below 30 kW) that is not remotely controlled by the grid operator.

Critical Energy Observatory (OCE) has just published a report on self-consumption in which three specific issues are addressed: legislation (aspects of it that have facilitated the development of consumption elsewhere); shared facilities; and the relationship between energy consumption and poverty. The Observatory analyzes three experiences: the German, the California case and Cyprus. Here an outline collection of this analysis by the OCE about the German case.

How Solar PV Self-Consumption is regulated in Germany with an Average PV Yield of 1,055 kWh/kW/year?

"A self-consumption to democratize the electrical system." That's the title of the latest report that has recently come up by the Critical Energy Observatory, this think tank that was founded by a group of young engineers and scientists in early 2007 and continues to produce since reports focusing on the world of energy. The last, this, on consumption. In it addresses three very specific experiences: Germany, California and Cyprus. Here we will focus on the German case, which is particularly relevant to begin their climate, certainly -between the three- farthest from the Spanish.

Indeed, in Germany, solar radiation supply numbers are far from those recorded in Spain. However, a strong policy supporting the photovoltaic industry over the past quarter century stable and durable-policy has resulted in a national park photovoltaic unparalleled throughout Europe. At the end of 2015, Germany had 39,6 GW of installed solar photovoltaic power (PV). Moreover, during that year using this technology generation covered 7% of electricity demand. Far from these records, Spain had late last year 4,420 MW PV (ie, 4,42 GW... versus 39.6). That scrawny domestic photovoltaic park -ridiculous, compared with the German- generated last year in Spain 2.9% of the total produced electricity (sources: Red Eléctrica de España and EIA-PVPS.org).
European Solar Radiation Map from ww.ise.fraunhofer.de

The German Case of Success

The first pro-solar regulation legislation in Germany explains the OCE in his report was the Electricity Feed-in Act enacted in 1991. Between 1990 and 1995, the German government promoted the program of the "1,000 solar roofs". The success of this first program led to its extension by one more ambitious: that of the "100,000 solar roofs", which was developed between 1999 and 2003. However -shades the OCE-, the real impetus for the development of renewables was produced with the German Renewable Energy Act (EEG) of 2000, which guaranteed a fixed amount for the injected energy into the gridnetwork and recognized the right to collect payment for 20 years.

Of course, there is no “Sunshine-Taxes” itself, however overproduced injected energy is therefore remunerated

For PV installations with lower power consumption than ten kilowatts (10 kW), the procedure established by the EGG -explain from the OCE it is simple: the owners of the facility can consume directly generate electricity without paying any charge or tax . In other words, there is no tax in the sun. In addition continues the OCE-, pour energy network that do not use and receive a fixed price for it (Feed-in Tariff, FiT) the amount of which varies depending on the time of commissioning of the facility. There is also the option of receiving a fixed premium (Feed-in Premium, PIF) that adds to the value that reaches the electricity market, this scheme is known as "Market Model Integration". Payment of FiT is guaranteed for 20 years. [Down evolution of FiT and the price of electricity during the last 15 years].

Every two months

The Federal Agency (Bundesnetzagentur) published every two months, the amount of the FiT for new installations. This is it decreasing over time so that: (1) adjustment to falling technology prices; (2) have an incentive to improve the new facilities; and (3) associated dimension the total expenditure is committed over the next 20 years. Currently, the rate is between 0.12 and 0.08 euros per kilowatt hour (€/kWh), depending on the size of the installation.

As time goes by

Along with the evolution of the FiT, the price paid by consumers for domestic electricity in Germany has also evolved logically. Above we can see how, for installations made before 2011, self-consumers received, for each kWh hour injected into the network, a price (FiT for PV) greater than the price they had to pay to import a kilowatt hour network (price paid by households and industry for electricity). However, later that year for facilities, the crossing of the curves indicates that self-consumers receive a lower price per unit of energy injected into the network paid when importing this energy; that is, from that year, the remuneration system automatically encourages instantaneous consumption (consumption that occurs in times of generation).

Exemptions and/or tax benefits

In addition, facilities with power ranging from 10 kW and one megawatt (1MW) can only charge FiT by 90% of the electricity they generate. In other words, they must self-consum at least 10% of its electricity production. Consumption facilities also enjoy an advantageous situation as regards the tax EEG assessment. This tax, which is included in the electricity bill of all German consumers, is intended to finance the energy transition. On the one hand, self-consumption installations with less than 10kW they are exempt from this tax; on the other, those with a higher power, must pay only 35% of EEG assessment in 2016 and 40% in 2017.

The ownership of facilities

Explains the OCE in its report, "citizen participation is often cited as one of the main factors that have enabled the success of the energy transition in Germany". And certainly, of all renewable power was installed in Germany in 2012, 47% was in the hands of citizens and cooperatives "allowing - point from «Observatorio Crítico de la Energía» - evolution from a strongly oligopolistic towards a more democratic system." In this sense, the OCE believes that "the participation of citizens and investors in new renewable projects also implies a greater social acceptance of the transition, even though this has meant an increase in electricity rates."

The reasons of its success

According to the Observatory, the main aspects that have allowed the development of renewable energy facilities owned by citizens, farmers and consumer cooperatives is the existence of conditions of remuneration of the energy generated "simple and stable." As noted by several of the sources consulted the OCE- explains, "the fact that producers are guaranteed a fixed income through a FiT is maintained for 20 years has been key to many of them have decided to participate in electric sector ". [Down, graphic referred to the facilities of ten kilowatts less power, 10 kW].



The German government amended the EGG in August 2014

A study by the Federal Office of Cooperative Energies shows that cooperatives are planning to make an investment in the short term have increased from 92% in 2013 to 67% in 2014 and has decreased the number of newly formed cooperatives. The study attributed these decreases to the complexity introduced reform EGG. Furthermore, according to some experts consulted by the OCE, the reform involves "financial expenses that places cooperatives at a disadvantage with respect to large power companies".
Batteries

Another aspect that is very interesting from the German model concludes the OCE- is the incentive created for the installation of batteries with photovoltaic panels by Standard & Storage program. The German Development Bank grants to owners of systems with power less than 30 kW low-interest loans for the installation of these storage systems. In Spain, Mr. Rajoy government not only does not encourage the installation of battery systems in self-consumption facilities, but he has already devised a tax for that kind of sites.

Sunny Taxes?

Certainly, the tax on batteries devised by President Rajoy is recently paid by nobody.-It happens with it the same thing that is happening with the so -called “Sunshine Tax”, but in any case no longer weigh down the takeoff of a sector that surely would be launched if not for these threats Mr. Nadal has included in its Self-Generation Royal Decree - Far from Moncloa, the Canary Islands regional government has decided not to wait for a new government formation and has taken a step forward: a few weeks ago, it approved batteries subsidize consumption installations connected to the grid.

Why O&M Standardisation has become the key to PV’s future?

The maturing of the solar operations and maintenance business has shown a spotlight on the need for some universally accepted standards and practices across the industry. Vassilis Papaeconomou Alectris.com managing director explains why such a step forward will be vital to ensuring the full value of solar assets is realised.


A Self-Consumption Facility In Spain with an Average Yield of 1,500 kWh/kW/year (IEA PVPS)

Consecutive Spanish governments put in place a legal framework allowing that the revenues coming from the price of retail electricity were below total system costs, which created the tariff being paid by electricity consumers. The cumulated deficit amounts now to 15 M€ and it is estimated that the cost of renewables paid by electricity consumers has contributed to around 20% of this amount. In order to reduce this deficit, retroactive measures have been taken to reduce the FiTs already granted to renewable energy sources but no other significant measures have been taken to reduce the deficit.

In the summer of 2013, the Government announced a new reform of the electricity market. Under the 24/213 Power Sector Act, the FiT system was stopped in July 2013 and the new schemes are based on the remuneration of capacities rather than production. The new system is based on estimated standard costs, with a legal possibility to change the amounts paid every four years. This has caused many projects to be in a state of default. The biggest project has changed hands, since international investors found interests in the acquisition of this projects.

The 24/2013 Power Sector Act considers very restrictive forms of self-consumption. During 2015 the regulatory framework for self-consumption was developed under Royal Decree (RD) 900/2015. This RD established that the maximum capacity of the self-consumption installation must be equal or below the contracted capacity. It also specifies two types of self-consumers:
• Type 1: maximum capacity installed of 100 kW – there is no compensation for the electricity surplus fed in the grid.
• Type 2: no limit to the allowed capacity – the surplus can be sold in the wholesale market directly or through an intermediary. A specific grid tax of 0.5 €/MWh has to be paid together with a 7% tax on the electricity produced.

Regulation indicates that self-generated power above 10 kW is charged with a fee per kWh consumed as a “grid backup toll”, commonly known as the “sunshine tax”. Adding battery storage to the installation also implies an additional tax. Geographical compensation is not allowed, and self-consumption for several end customers or a community is not allowed.

The Spanish PV industry has obviously, still on the downside with taxes, applied to self-consumers and no feed-in-tariff at all. However, grid parity has been reached in Spain thanks to two factors: rich solar irradiation resource and good prices for components. Given the context of no feed-in-tariff, the future of the Spanish PV market lies in the deployment of big PV plants and the elimination of the self-consumption barriers. However, the opposition political parties and the main social stakeholders have expressed their support to a fair development of PV through self-consumption, and depending on the 2016 elections outcome in Spain, the regulation could change again. Given the need to meet the EU energy and climate 2020 targets and the Paris Agreement, It is of utmost importance that a new legislative framework is developed in Spain promoting the use of renewable energies again.

So Self-consumption is allowed in Spain. Tips to highlight:

· The size of the PV plant cannot exceed the maximum power contracted.
· Two different regulations exists depending on the system size:
·· Type 1: under 100 kW, self-consumption is allowed but the prosumer receives no compensation for the excess PV electricity injected into the grid.
·· Type 2: Above 100 kW without limitation, self-consumption is allowed and the excess PV electricity can be sold on the wholesale market directly or through an intermediary. A specific grid tax of 0.5 EUR/MWh has to be paid together with a 7% tax on the electricity produced.
· All systems used for self-consumption above 10 kW are charged with a fee per KWh consumed. It is justified as a “grid backup toll” and is known as the so-called “Sun tax”.
· At least two meters have to be installed, depending of the cases (LV or HV connection).
· Adding battery storage implies also an extra additional tax.
· Geographical compensation is not allowed, and self-consumption for several end customers or a community is not allowed.

± Tax Collector: Type 1 or Type 2
Spain’s Self-Consumption Schemes
Sources:

FAIR TRADING COMMISSION, Renewable Energy Rider Decision, 2013: http://bit.ly/1DLIeG4
"PRESS RELEASE -COMMISSION INCREASES THE CAPACITY LIMIT OF THE RENEWABLE ENERGY RIDER TO 9MW”, Fair Trading Commission, Barbados: http://bit.ly/1whpiGs
At The Heart of Clean Energy Journalism

EGA is registered as 14,302 Engineer at COITIMadrid

25 October, 2016

Power Quality & Electrical Energy Use: Thank you Dr. Manuel Pérez Donsión

http://www.amazon.es/Calidad-Energ%C3%ADa-El%C3%A9ctrica-Perez-Manuel/dp/8416228582/ref=sr_1_1/256-2044491-8994404?s=books&ie=UTF8&qid=1477343904&sr=1-1&keywords=Calidad+de+la+Energ%C3%ADa+El%C3%A9ctrica
Power Quality



This book arises from different research projects on Power Quality Master classes on use and Electric Energy Quality taught at the University of Vigo. It isn´t only intended especially for electrical engineering students, but also teachers, technicians, public administrations, engineering enterprises, electricity consumers and all those who are willing to venture into this interesting and complex field of power quality and electrical energy systems. A lot of tabs, charts, figs & pics will make its reading easier.


In Chapter 1, the concept of quality of electric power is introduced and the three parameters to be analyzed: continuity of supply, quality of care and wave and relationship with the user. In Chapter 2 the rules on the quality of the energy question; Frequency variations are discussed in Chapter 3. Chapter 4 refers to the slow voltage variations and voltage fluctuations are studied in Chapter 5, their types and some of its consequences, such as flicker studied. In Chapter 6, voltage sags, surges and short interruptions are explained. In Chapter 7 voltage transients, surges, lightning, earthing and grounding techs are here analyzed. Chapter 8 discusses FACTS and HVDC equipment; Chapter 9 harmonics they are studied and, finally, in Chapter 10, voltage imbalances are treated.

It is a very complete and thorough treatment of the subject book and has a lot of tables, charts, figures and photographs; also it includes 30 pages with color photos and graphics to facilitate understanding of matter and makes it easier to read. Thank you Dr. Donsión


CONTENTS:

1. Power Quality. An introduction

1.1. Quality of electrical energy
1.2. Quality of the voltage wave
1.3. Electromagnetic interference
1.4. Parameters defining the voltage wave and disturbances that could be affected
1.5. Electromagnetic compatibility
1.6. Electromagnetic environments
1.7. Coordination strategies
1.8. Economic evaluation of poor quality wave
1.9. Evaluation of the quality of the voltage wave
1.10. Continuity of supply
1.11. Care and Customer Relationship
1.12. Measure
1.13. Range of influence quantities and verification while steady stating. Stand still
1.14. Precautions in installing measuring equipment


2. Power Quality. Standards

2.1. Normative
2.2. Standardization bodies
2.3. Classification of standards
2.4. Quality of electricity as a product
2.5. Directives concerning electromagnetic compatibility
2.6. Summary of part of the important rules and aspects thereof
2.7. Voltage requirements
2.8. Continuity of supply
2.9. Billing discounts


3. Frequency variations

3.1. Frequency variations
3.2. Limit
3.3. Causes
3.4. Frequency measurement
3.5. Effects produced
3.6. Prevention and correction methods
3.7. Stability of electric power systems
3.8. Frequency regulation


4. Slow voltage variations

4.1. Definition
4.2. Reference values ​​and limits
4.3. Root causes
4.4. Effects produced
4.5. Correction methods
4.6. Measure the amplitude of the supply voltage


5. Voltage fluctuations. Flickers

5.1. Definition of voltage fluctuation
5.2. Flicker definition
5.3. Evaluation of flicker
5.4. Compatibility levels
5.5. Flicker limits
5.6. Flicker physiology
5.7. Measuring the flicker effect
5.8. Trialing the flicker-meter
5.9. Practical experience (5.1). Measuring power quality inside a steel factory
5.10. Mathematical explanation of the flicker origin
5.11. Major disruptive devices
5.12. Other flicker origins
5.13. Effects produced
5.14. Prevention and correction methods
5.15. Wind-turbine fliker production


6. Voltage dips and short interruptions

6.1. Sags and short interruptions
6.2. Levels of electromagnetic compatibility
6.3. Underlying causes
6.4. Characterization of voltage sags
6.5. Measure detecting and evaluating sags
6.6. Stochastic analysis
6.7. Types of voltage sags
6.8. Effect of transformer connections
6.9. Possible causes of equipment failure
6.10. Sensitivity equipment against voltage sags
6.11. Estimating the voltage sag problem probability occurrence
6.12. Effects produced
6.13. Evaluation of production losses
6.14. Prevention and correction
6.15. Voids derived engine start
6.16. Possible action by the supplier
6.17. Prevention and elimination of faults
6.18. Requirements for response to voltage dips of wind farms
6.19. Practical experiences
6.20. Voltage interruption


7. Voltage transients, temporary surges, lightning, earthing and grounding

7.1. Voltage transients. Definition
7.2. Characteristic parameters
7.3. Detection, evaluation and reference values ​​of voltage transients
7.4. Causes of transient
7.5. Effects produced
7.6. Prevention and correction methods
7.7. Temporal overvoltages
7.8. Lightning effect
7.9. Earthing & Grounding
7.10. Lightning and electrical installations


8. Equipment FACTS and HVDC

8.1. FACTS (Flexible Alternative Current Transmission System)
8.2. Parallel compensation of reactive power transmission systems
8.3. Series compensation of reactive power in transmission systems
8.4. Variable frequency transformer
8.5. HVDC transmission
8.6. High quality power systems in distribution network
8.7. Distributed automation and web-technology
8.8. Future trends
8.9. Fuel cell


9. Harmonics

9.1. Harmonic distortion
9.2. Reference values
9.3. Standard limits
9.4. Fourier series decomposition
9.5. Harmonics measurement
9.6. Causes of harmonic distortion
9.7. Model used in the calculations
9.8. Effects that cause
9.9. Prevention and correction methods
9.10. Passive filters for harmonic correction
9.11. Active filters
9.12. Hybrid filters
9.13. Thyristors and transistors used in inverters
9.14. Neutral and transformer overload problems
9.15. Harmonics in electric arc furnaces
9.16. Reactive power compensation in harmonics-contaminated systems
9.17. Studies about harmonics


10. Umbalanced voltages

10.1. Definition
10.2. Calculation of an unbalanced system
10.3. Measuring imbalances
10.4. Underlying causes
10.5. Effects produced
10.6. Correcting methods and imbalances prevention

Source: garceta.es


EGA is registered as 14.302 Engineer at coitim.es

25 July, 2016

Advanced Inspection Technology: Evolving Solar Energy


Clean energy development is moving forward globally at an increasing pace. Making clean energy more efficient is critical to its adoption and this is where large-volume precision measurement comes into play.

Laser-based portable metrology systems used in aircraft and automotive inspection are now used to assess solar collectors, wind turbines and Europe’s most advanced solar thermal projects.

Gemasolar, located in Seville, Spain, is the world’s first commercial plant using a central tower and surrounding heliostat array to feed a thermal storage system. The project was built by Torresol Energy, a joint venture of Spanish engineering firm Sener Group and Abu Dhabi-based Masdar. Mirror structures in the high-precision heliostats precisely reflect sunbeams toward the receiver located at the top of a 140 m high tower. Sener’s heliostat assembly subcontractor Moncobra SA uses frequency-modulated coherent laser radar technology (FM CLR) from Nikon Metrology Inc. to precisely position flat mirror panel arrays on the giant heliostats. Laser radar completes automatic, noncontact, gauge-free inspection of a single heliostat in a matter of minutes, allowing Moncobra to produce 22 heliostats daily. This is one of the many technology innovations Sener has introduced to maximize the output of its concentrated solar power (CSP) plant portfolio, supplying electricity in line with demand. 


As photovoltaics, CSP and other energy projects grow more competitive, inspection technologies need to contribute to production efficiencies while assuring critical quality targets. Courtesy of SENER.
Gemasolar is also the world’s first CSP plant to feature tower technology with a molten salts receiver. This thermal storage concept uses intense heat stored during the day to produce electricity at night. With thousands of 11×12m. heliostats targeting the sunlight receiver, the salt substances heat up and descend to the hot salts tank where they are stored at more than 500 °C. From here, the salts are transferred to heat exchangers, and subsequently to the turbine and electrical transformer before adding electricity to the net grid. Although the use of a tower surrounded by flat-mirror heliostats is less mature than parabolic trough technology (long parabolic mirrors), it potentially offers a higher energy yield. 


The Gemasolar heliostat array and thermal tower is located in Seville, Spain. Courtesy of Nikon Metrology Inc.
All heliostats are designed to exhibit a different slightly parabolic reflective shape, depending on the position of the heliostat in relation to the tower. Immediately following inspection, the measurement report is automatically saved on the network and sent to Sener for verification. The implemented control system decides whether the required curvature for each heliostat mirror array is achieved within specification. Based on mirror deviation values specified in the inspection report, assembly workers properly modify the orientation of the mirror panels. After tuning the mirrors, the laser radar performs a final inspection verification to confirm accuracy before turning out a new heliostat. 

Nikon Metrology Inc.'s MV351HS laser radar unit. Courtesy of Nikon Metrology Inc.


 A different laser tracker 

Laser trackers are nothing new. Similar in appearance, laser radar presents unique and significant differences. Laser trackers require an SMR (spherically mounted retroreflector) or other probing device that is held manually against the object being measured. By comparison, laser radar directs a focused laser beam to a point on the object being measured, while recapturing a tiny portion of the reflected light to determine absolute range to the measured point. Combined with horizontal and vertical laser beam angles, the 3D coordinates of the acquired points are determined in real time. 

This can increase productivity, as fewer procedures are required, making the entire process significantly faster. The system can even run unattended. 

Essentially, laser trackers are manual systems that track a probe, unlike the laser radar, which is a driven system. This means laser radar can be automated and, if needed, set up on multiaxis robots for an even higher degree of automation. Production can continue uninterrupted while ensuring high-quality metrology results. The technology is also particularly well-suited for large part volumes. With an effective radius of up to 50 m, a laser radar could be set up at the 50-yard line in a football game and hit both end zones with 3D uncertainty of less than 0.02 in. 


Nikon Metrology Inc.’s laser radar unit, mounted on a multiaxis robot. Courtesy of Nikon Metrology Inc.



Measuring solar panels 

As laser radar only requires a fraction of a percent of the reflected light to be returned and analyzed to determine measurement results, the technology is suited to handling highly reflective surfaces. In the fast-growing concentrated solar energy industry, such technology checks the geometric integrity of flat or parabolic mirrors and the understructure. Critical in this regard is its capability to accurately and efficiently trace faulty bending and misalignment. 

It takes roughly five minutes to measure a single heliostat in enhanced metrology mode. This is much shorter compared to a laser tracker system, and also much less cumbersome because the tracker requires a crane to precisely position a large gauge with spring-loaded targets on top of a heliostat’s reflective surface. With the laser radar, it is possible to avoid the complexity of taking measurements using laser trackers. Noncontact inspection performed in a fraction of the time has been the main driver for Sener to opt for the laser radar inspection system. 



A parabolic trough in Cádiz, Spain. Laser-based inspection ensures geometric integrity. Courtesy of Nikon Metrology Inc.

Valle 1 and Valle 2 are adjacent Masdar solar plants located in Cádiz, Spain, that feature parabolic trough solar technology combined with molten salt storage facilities. The two plants have a combined power capacity of 100 MW and are now fully operational. The footprint of the solar field covers 510,000 square meters, and the molten salt storage system allows for seven to eight hours of power generation without sunlight. These plants will produce approximately 330 GWh/year, which is equivalent to the average consumption of 40,000 households, or the entire city of Cádiz. Moreover, the plants displace more than 90,000 tons of CO2 a year. 

Both plants’ parabolic trough technology has unique mechanical characteristics, such as noticeably lower steel weight and fewer assembly hours compared to similar collectors. These advantages are significant, given that a conventional 50-MW solar plant uses 90,000 meters of parabolic trough mirrors requiring about 15,000 tons of steel. 

Measuring wind turbine blades 

Wind turbine blades are highly engineered components with many geometry-dependent features, including the pressure and suction sides of the blade and custom leading edge profiles. A recent wind turbine blade project encompassed surface inspection of a 45 m. blade that required completion in a single eight-hour period.


As photovoltaics, wind and other energy projects grow more competitive, inspection technologies need to contribute to production efficiencies while assuring critical quality targets. Courtesy of Nikon Metrology Inc.


The laser radar measured 48,000+ inspection locations with 25µm, single-point uncertainty in the requisite shift. By comparison, completing the same single shift inspection assignment using laser tracking technology would require at least three separate laser tracker systems and operators, as well as large overlay templates and additional tooling. 

Common sense checklist 

 In determining if laser radar is right for a given work or application, several common-sense business concerns must be addressed: 

Accuracy. There’s no point in beating around the bush — what is the accuracy threshold you and your customers require now and in the foreseeable future? 

Measuring volume. What parts demand measuring and inspection — micro parts or entire wind turbine blades, or in between? A long standoff scanner can also reach inaccessible or dangerous areas. 


Portability. Do parts have to be measured on the factory floor, in-process, or delivered to a controlled-environment metrology department? Is a separate metrology lab and/or a production inspection solution required as parts are made? Will a portable solution bridge the gap, if needed? 

Automation. The ability to automate and run the system unattended can result in lower manpower costs and is ideal for repetitive tasks. 

Data-acquisition speed and software compatibility. The nonstop growth in computing power has made possible many advances in inspection. Is report data available in easily understood forms? Can reporting be completed offline, leaving articulated arms or CMMs dedicated to inspection tasks? Customer can choose between a series of metrology software solutions on a large scale or use software libraries to specify its own process of measurement. PolyWorks, Spatial Analyzer, Verisurf and Metrolog are those used most frequently in conjunction with Laser Radar.

Cost. The noncontact and automated laser radar system can satisfy all of the following metrology aspects: 

    • Quality assurance applications, including part-to-CAD comparison, feature, and gap and flush inspection. 

    • Routine and event-driven inspections such as first-article inspections, incoming and outgoing inspections, and troubleshooting failure investigations. 

    • In-process applications, including component alignment and robotic positioning. 

    • Tool building and alignment, including locating and adjusting tool features in real time. 

    • Tool digitalization and documentation of as-built tools and die surfaces. 

    • Model digitalization such as scanning artistic models and performing design layups for in-process and outgoing quality assurance. 

    • Routine maintenance, including static and dynamic inspections of tooling assemblies. 

 As photovoltaics, wind and other energy projects grow more competitive with conventional generation, inspection technologies must contribute to production efficiencies while also ensuring critical quality targets. Laser radar, with its versatility and unique attributes, is a unique solution to this growing segment. 


Frequency-Modulated Coherent Laser Radar Technology (FM CLR), An Overview 

The major strength of laser radar is that it can scan complex geometry that is too complex, hard to reach or labor-intensive to evaluate using other methods. The system works indoors or out, in any lighting, and on any material or finished surface with a reflectivity of even less than 1 percent. Laser radar is capable of measuring both freeform surfaces and geometric features due to proprietary frequency-modulated laser technology. 



As the invisible eye-safe laser light travels to and from the target, it also travels through a reference path of calibrated optical fiber in an environmentally controlled module. Heterodyne detection of the return optical signal mixed coherently with the reference signal produces the most sensitive radar possible. The two paths are combined to determine the absolute range to the point, and the high-modulation bandwidth makes precise measurement possible in a millisecond. Combined with the measured horizontal and vertical laser beam angles, the 3D coordinates of the acquired point are determined in real time. As the measuring laser is invisible, the laser radar additionally emits a red laser pointer. Source: euroPHOTONICS